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hpci ser 3000a mobile high current generator -0

Primary Current Injection Set

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HPCI SER. 3000A Mobile High Current Generator

HPCI SER. 3000A Digital Intelligent Split Mobile High Current Generator with 0-3000A Adjustable Output, 7-inch Touch Screen, Automatic Timing, Multi-Level Safety Protection, for Electrical Equipment High Current Load and Temperature Rise Test.

  • Description
  • Specifications
  • Applications
  • Advantages
  • FAQ
  • Recommended Products

Description

The HPCI SER. 3000A is a professional-grade, split-type mobile high current generator exclusively designed for high current load tests, temperature rise tests, protection device calibration and current transformer verification in power systems, electrical manufacturing and industrial enterprises. It fully complies with GB/T 14048.1-2023, GB 7251.1-2013 and IEC 60947-1:2020 standards, adopting an innovative split modular design that separates the control box and current booster, both equipped with universal wheels for easy on-site transportation and deployment.

The instrument features a high-efficiency toroidal current booster with low loss and high output efficiency, delivering 0-3000A continuously adjustable large current output with ±1% measurement accuracy and 0.2% current stability. The output waveform is a standard sine wave with distortion ≤3%, meeting the strict requirements of international standards for test waveforms. The built-in high-precision true RMS current transformer eliminates the need for external standard meters, ensuring accurate and reliable measurement results.

Specifications

Parameter Specification
System Parameters
Compliance Standard GB/T 14048.1-2023, GB 7251.1-2013, IEC 60947-1:2020, DL/T 848.1-2004
Structure Type Split modular (control box + current booster)
Mobility Universal wheels with brakes on both units
Operation Modes Manual mode / Automatic mode
Display 7-inch 800×480 color capacitive touch screen
Parameter Memory 10 groups of test parameters
Timing Function 0 ~ 999.9s adjustable, ±0.1s accuracy, audible alarm
Electrical Parameters
Input Power AC 380V±10%, three-phase, 50Hz±1Hz
Rated Capacity 30kVA
Output Current Range 0 ~ 3000A AC continuously adjustable
Current Accuracy ±1% of reading
Current Stability ≤0.2%
Output Waveform Standard sine wave
Waveform Distortion ≤3%
Open Circuit Voltage ≥10V
Rated Duty Cycle 30 minutes at 3000A, continuous operation at ≤1500A
Protection Functions
Overcurrent Protection Yes (adjustable threshold)
Overload Protection Yes
Overheat Protection Yes (80℃ automatic stop)
Short Circuit Protection Yes (≤1ms response)
Zero Position Protection Yes
Emergency Stop Yes
Power Supply
Input Power AC 380V±10%, three-phase, 50Hz
Power Consumption ≤30kW (peak)
Physical Parameters
Control Box Dimensions 450×350×300mm (L×W×H)
Current Booster Dimensions 500×400×350mm (L×W×H)
Control Box Weight ~30kg
Current Booster Weight ~55kg
Total Weight ~85kg
Housing Cold-rolled steel with electrostatic spraying
Protection Grade IP40
Operating Temperature -10℃ ~ +50℃
Storage Temperature -20℃ ~ +60℃
Humidity ≤85% RH (non-condensing)
Altitude ≤2000m (customizable for higher altitudes)

Applications

Core Test Objects

Switchgear: Circuit breakers, disconnectors, load switches, fuse switches
Busbar & Cable: Low-voltage busbars, bus ducts, power cables, wire harnesses
Transformers & Instrument Transformers: Current transformers (CT), voltage transformers (VT), low-voltage transformers
Protection Devices: Current relays, thermal relays, overcurrent protectors, motor protectors

Typical Usage Scenarios

Power companies: Substation on-site inspection, switchgear maintenance, protection device calibration
Switchgear manufacturers: Factory quality control, type tests, batch production inspection
Power plants: Generator circuit breaker test, busbar temperature rise test, electrical equipment commissioning
Industrial enterprises: Internal electrical equipment maintenance, motor starter test, distribution cabinet inspection
Third-party testing institutions: Electrical equipment certification testing, quality arbitration testing

Advantages

Compliance with Latest International Standards

Fully meets GB/T 14048.1-2023 Chinese national standard, IEC 60947-1 international standard and DL/T 848.1 industry standard → test results are recognized worldwide

Industry-Leading Split Mobile Design

Control box and current booster separated, both with universal wheels, easy to carry to remote sites and deploy in narrow spaces → ideal for on-site testing and emergency maintenance

High-Precision & Stable Current Output

±1% measurement accuracy, 0.2% current stability, standard sine wave output → ensures accurate and reliable test results for all electrical equipment

Intelligent Touch Screen Control

7-inch color touch screen, dual operation modes, automatic timing function → simple and intuitive operation, reduces operator skill requirements

Comprehensive Multi-Level Safety Protection

Multiple electrical and mechanical protection measures, isolated control circuit → ensures absolute safety of operators and equipment during high current testing

Industrial-Grade Reliability

Rugged construction, forced air cooling, wide operating temperature range → works reliably in various harsh field environments

Long Service Life & Low Maintenance Cost

Industrial-grade components, modular design → long service life, easy maintenance, low long-term operating cost

FAQ

Q: What is the advantage of split design compared to integrated high current generators?

A:
  • Portability: Split design reduces the weight of a single unit (30kg control box + 55kg current booster), making it easier for two people to carry and transport to remote sites
  • Flexibility: The current booster can be placed close to the test object, reducing the length of high current cables and power loss
  • Safety: The control box can be operated at a safe distance from the high current test area, protecting operators from electromagnetic radiation and potential hazards
  • Maintainability: Modular design makes it easier to troubleshoot and replace faulty components

Q: How long can the equipment operate continuously at rated current?

A: HPCI SER. 3000A can operate continuously for 30 minutes at 3000A rated current with the built-in forced air cooling system. For currents ≤1500A, it can operate continuously for an unlimited time. For longer duration tests at rated current, we recommend using our water-cooled series high current generators.

Q: Can it be used to test three-phase equipment?

A: Yes. For three-phase equipment testing, you can use three single-phase HPCI SER. 3000A generators simultaneously, or choose our three-phase series high current generators (HPCI SER. 3000A-3P) which can output balanced three-phase currents.

Q: What safety measures are in place to protect operators during high current testing?

A: HPCI SER. 3000A is equipped with a comprehensive safety protection system:
  • Isolated control circuit: Low voltage control circuit is completely isolated from high current circuit
  • Multiple electrical protections: Overcurrent, overload, overheat and short circuit protection
  • Mechanical protections: Zero position protection and emergency stop button
  • Warning system: Audible and visual alarms for abnormal conditions
  • Clear safety signs: Prominent safety signs on the equipment to remind operators of potential hazards

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