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Transformer Turns Ratio Tester

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TDR-S Transformer DC Resistance & Turns Ratio Integrated Tester

TDR-S Digital Intelligent Transformer DC Resistance & Turns Ratio Integrated Tester (10A Max Current) with 0.1μΩ Resolution, 0.05% Turns Ratio Accuracy, 4-Wire Kelvin Measurement, Auto Vector Group Identification, Automatic Temperature Conversion, for 10kV-110kV Power Transformer On-Site Test.

  • Description
  • Specifications
  • Applications
  • Advantages
  • FAQ
  • Recommended Products

Description

The TDR-S is a professional, field-optimized integrated transformer test instrumentexclusively designed for fast and accurate measurement of winding DC resistance, turns ratio, vector group and polarity of power transformers. It fully complies with DL/T 845.3-2019, DL/T 963-2005 and IEC 60076-1:2022 standards, adopting advanced 4-wire Kelvin measurement technology and high-speed digital sampling to eliminate lead resistance and contact resistance errors.
The instrument features an all-in-one integrated design that combines DC resistance test and turns ratio test functions into one unit. One-time wiring completes both tests without changing test leads, reducing test time by 60% compared to traditional separate instruments. Equipped with a 7-inch high-resolution color touch screen and intuitive graphical interface, it supports automatic vector group identification, copper/aluminum temperature conversion and three-phase unbalance rate calculation. With a built-in 7.4V/10Ah large-capacity lithium battery, it can work continuously for more than 8 hours without external power supply, making it ideal for remote on-site testing. Ideal for power company on-site maintenance, transformer factory outgoing inspection, third-party testing institution on-site acceptance and industrial enterprise transformer commissioning tests.

Specifications

Parameter Specification
DC Resistance Test
Maximum Output Current 10A
Current Gears 1mA, 10mA, 100mA, 1A, 5A, 10A (auto/manual selection)
Measurement Range 10A: 0.1μΩ – 2Ω
5A: 1μΩ – 4Ω
1A: 10μΩ – 20Ω
100mA: 100μΩ – 200Ω
10mA: 1mΩ – 2kΩ
1mA: 10mΩ – 20kΩ
Resolution 0.1μΩ
Accuracy ±0.2% of reading ± 2 digits (full range)
Stabilization Time ≤3 seconds
Turns Ratio Test
Test Range 0.9 – 10000
Accuracy ±0.05% of reading ± 2 digits (≤500), ±0.1% of reading ± 2 digits (500)
Supported Vector Groups Dyn11, Yyn0, Yd11, YNd11, Yy0, Dd0, etc. (all common groups)
Polarity Test Yes (automatic judgment)
Phase Sequence Test Yes (automatic detection)
General Parameters
Temperature Conversion Copper (20℃/75℃), Aluminum (20℃/75℃) automatic conversion
Three-Phase Unbalance Calculation Yes (automatic pass/fail judgment)
Display 7-inch high-resolution color touch screen
Data Storage 1000 groups (with time stamp, power-off protection)
Data Export USB interface, PDF/Excel report generation
Power Supply AC 220V±10%, 50Hz + built-in 7.4V/10Ah lithium battery
Battery Life 8 hours continuous operation
Charging Time ~4 hours (full charge)
Protection Functions Back-EMF protection, Over-voltage, Over-current, Short-circuit, Reverse polarity, Ground detection
Dimensions (mm) 360×290×170 (L×W×H)
Weight ~6.5kg (including battery)
Operating Temperature -10℃ ~ +50℃
Operating Humidity ≤90%RH (non-condensing)
Altitude ≤2000m
Compliance DL/T 845.3-2019, DL/T 963-2005, GB 50150-2016, IEC 60076-1:2022

Applications

Core Test Objects

  • Power transformers: 10kV-110kV oil-immersed power transformers (up to 63MVA)
  • Distribution transformers: 10kV/35kV oil-immersed and dry-type distribution transformers
  • Special transformers: rectifier transformers, furnace transformers, traction transformers
  • Instrument transformers: current transformers (CT) and voltage transformers (VT)
  • Electric motors: stator and rotor winding DC resistance test

Typical Usage Scenarios

  • Power companies: on-site preventive maintenance tests of substation transformers
  • Transformer manufacturing plants: outgoing inspection and quality control
  • Third-party testing institutions: on-site acceptance and compliance testing
  • Industrial and mining enterprises: transformer commissioning and preventive maintenance
  • Power plants: generator transformer and auxiliary transformer tests
  • Technical schools and universities: teaching and demonstration experiments

Advantages

Compliance with International Standards

Fully meets DL/T 845.3-2019, DL/T 963-2005 and IEC 60076-1 standards → test results are globally recognized

One-Time Wiring Dual Test

Complete both DC resistance and turns ratio tests with one wiring → improves test efficiency by 60%, reduces labor cost and human error

High Precision Measurement

0.1μΩ resolution and ±0.05% turns ratio accuracy → detects minute resistance variations and turns ratio errors

Automatic Vector Group Identification

Automatically identifies all common transformer vector groups → eliminates manual judgment errors

Automatic Temperature & Unbalance Calculation

Automatically converts resistance to standard temperature and calculates three-phase unbalance rate → saves calculation time, ensures result accuracy

Portable & Long Battery Life

6.5kg lightweight design with 8-hour battery life → ideal for remote on-site testing without power supply

Comprehensive Safety Protection

Multiple protection layers + automatic back-EMF protection → maximum safety for operators and expensive test equipment

High Cost-Effectiveness

Replaces two separate instruments at the price of one → saves equipment investment cost

FAQ

Q: What is the difference between TDR-S and traditional separate DC resistance and turns ratio testers?

A: Traditional testing requires two separate instruments and multiple wiring operations, which is time-consuming and prone to human error. TDR-S integrates both functions into one instrument, completes both tests with one wiring, reduces test time by 60%, and saves equipment investment and transportation costs.

Q: What vector groups does TDR-S support?

A: It supports all common transformer vector groups including Dyn11, Yyn0, Yd11, YNd11, Yy0, Dd0, etc. It can automatically identify the vector group without manual setting.

Q: Does it support automatic temperature conversion?

A: Yes. It can automatically convert the measured resistance value at the test temperature to the standard temperature (20℃ or 75℃) according to the temperature coefficient of copper or aluminum, making it easy to compare test results with standard values.

Q: Can it test on-load tap-changing transformers?

A: Yes. It supports continuous test of all taps of on-load tap-changing transformers. You can directly switch taps during the test without discharging the transformer, which greatly improves test efficiency.

Q: How long does the battery last?

A: It has a built-in 7.4V/10Ah large-capacity lithium battery that can work continuously for more than 8 hours, which is sufficient for a full day of on-site testing.

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