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hv hipot vlf 93ad completes 35kv long cable commissioning for 120mw southeast asia hydropower station-0

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HV HIPOT VLF-93AD Completes 35kV Long Cable Commissioning for 120MW Southeast Asia Hydropower Station

May 09, 2025

HV HIPOT today announced the successful completion of 35kV XLPE cable commissioning tests for a 120MW large-scale hydropower station in Southeast Asia, using its flagship VLF-93AD ultra-low frequency AC high voltage generator. The equipment operated stably for 72 consecutive hours under high-temperature and high-humidity field conditions, accurately detected joint process defects, and supported the station’s on-schedule grid connection.

Located in a mountainous tropical region, the project features a 4.2km single-section 35kV main cable. Narrow site access made large power-frequency test equipment impossible to transport, while ambient temperatures consistently exceeded 40°C, placing strict demands on equipment reliability. The client also required full-line testing to be completed within 3 days, with zero secondary damage to the XLPE cable insulation.
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To address these challenges, HV HIPOT’s technical team deployed the VLF-93AD VLF hipot tester as the core solution. With a peak output voltage of 93kV, the unit fully meets the 2.5U₀ test requirement for 35kV cables. Its 0.05Hz frequency mode supports a maximum load capacity of 2.2μF, easily adapting to long-distance cable testing. The integrated trolley design enables single-person transport and operation, and its closed-loop negative feedback circuit eliminates voltage resonance, ensuring space-charge-free testing that complies with IEEE 400.2 standards.
During execution, the test team divided the cable into three sections and performed 0.05Hz sine wave withstand tests in strict accordance with IEEE 400.2. Each section was pressurized to 87kV peak and held for 60 minutes, with real-time leakage current monitoring. Overcurrent protection was triggered twice during testing, allowing engineers to precisely locate two defective cable joints through step-by-step pressurization.

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